What is a Nuts Oven? How Do Nuts Ovens Work?
Nuts, which have aromatic and crispy tastes, also have their own rich fatty acids. The best way to make foods like this ready for consumption in a beneficial and enjoyable way is roasting. Therefore, businesses should use a nut oven for roasted nuts to be served to customers. Our industrial type nut oven products are produced for roasting large amounts of nuts.
What is a Nuts Oven?
Nuts such as peanuts, walnuts, almonds, cashews and hazelnuts gain quality when they are roasted and become long-lasting. It also becomes more delicious, fragrant and appetizing. For this reason, the nuts must be roasted in an oven and become ready. At this point, as GÜLMAK Makina, we offer our specially produced nut oven products.
The nut oven is the device used to roast nuts in today’s modern industrial systems. In other words, the industrial type nut oven allows the nuts to be prepared in the desired flavor without damaging their natural aroma. The main aim is to obtain a long-lasting product by performing a good process. In this way, it is possible to offer good products and quality to the customer.
Our nut roasting machine products that we produce as GÜLMAK have varying models such as M600 and M700. Capacities in the models have ranges such as 15-25 kg/h or 30-50 kg/h. You can choose our products by considering the sufficient production capacity for your business. In this way, you can choose the right model of our ovens, which work with electrical connection and perform dry roasting.
How Do Nuts Ovens Work?
With a practical structure, nut ovens work with feeding, roasting and product receiving stages. In this way, it is possible to easily see the structure of the system in the images of our bakery products. The system is produced with an optimized structure to work in stages. The first area in this structure is the feeding area. The process should be started by taking raw nut seeds to the feeding area.
For example, 10 kilograms of hazelnuts are added to the cleaned feeding area. Afterwards, the electrical connection of the nuts oven should be ready. Adjustments are made with the touch control panel on the machine. In this way, roasting time, roasting type and all other adjustments can be made easily. Within the settings;
speed setting,
fan adjustments,
temperature adjustments,
Ready roasting records,
There are points such as choosing the type of nuts.
When the adjustments are ready, the nut roasting machine is operated with an electrical connection. The machine gradually takes the nuts from the feed and transfers them into the oven. It is roasted with added salt on movable roasting trays in the inner chamber of the oven. When the processing time is completed, the roasted nuts slide on the belt and reach the product chamber. Before this point, excess salt and powder are sifted and poured into a separate point.
The industrial nut oven accumulates the final product in the product chamber at the final point. This product, obtained hot and fresh, is ready for packaging and retail sale. The machine not only has practical use, but also provides a very practical and trouble-free cleaning process. Thus, the ovens operate smoothly with their cooling covers, lighting and temperature indicator during use.
How to Clean Nut Ovens?
Our company attaches importance to safety and cleanliness details as well as the operating system of the nut roasting machine in production. For example, in our models the entire structure is made of stainless steel. Conveyor belts do not rust and can be easily cleaned. Salt sieves and salt pans are stainless and disassembled. In other words, cleaning can be done easily without leaving any salt or oil residues. Daily routine cleaning can also be easily done on the outside areas. The roasting rooms can be easily opened and cleaned and cooled.
When cleaning the nut roasting machine, pre- and post-process cleaning can be easily completed regularly. Our company also provides after-sales support services for these high capacity devices. In this way, routine maintenance and repairs on your products are guaranteed. GÜLMAK Makina always serves you with a structure that will support you.
Things to Consider in the Nuts Oven
Nowadays, the nuts that people consume with pleasure are dried and cooked under the influence of air flow, thanks to the ovens produced. Drying times used in nut ovens may vary depending on the stored products and their properties. In addition, these machines provide drying processes in accordance with the characteristics of each product. It is generally used in multi-product cooking processes.
Things to Consider in the Nuts Oven
There are some important points to consider when using a nut oven. These;
Cleaning;
In order for your nuts to remain healthier and fresher, ovens and machines must be cleaned and maintained regularly. This plays an effective role in preserving the quality of nuts by preventing microorganisms from growing and damaging the nuts. Most importantly, it is an important factor in keeping it as fresh as the first day.
Hygiene;
Hygiene is another issue we attach importance to, in order to keep your nuts as fresh as they were on the first day. We provide support services to our customers in the daily hygiene of ovens and equipment, as well as cleaning support for the materials we use in the production of our company. Our services include planning the machine production design that allows you to easily clean without leaving salt and oil residue, and producing content in line with the satisfaction of our valued customers.
Temperature control;
Temperature control is important for cooking your nuts. It is necessary to avoid excessive heat so that the nuts do not burn while roasting. Excessive heat also causes deterioration. We provide fan adjustment and temperature control with the machine design designed by our expert staff.
Measurement;
It is important to take the correct measurement to ensure that the nuts are cooked and roasted in the freshest and most accurate way. We carry out the calculations on a per kilo basis with our machines with touch control panels.
Volume planning;
Planning is important to ensure effective use of the furnace and efficiency. We design machine volumes with our expert staff for the satisfaction of our valued customers.
Storage;
Proper storage is a factor that must be taken into consideration in order to prevent nuts from spoiling. We provide services in this regard with the work we do with our expert staff.
Nuts Oven Efficiency And Energy Saving
The efficiency of a nut oven varies depending on various factors. In order to increase efficiency, the quality of the machines must be improved. Optimizing packaging time and increasing equipment performance are among the effective factors. In order to reduce production costs and increase production speed, we start production with design planning at the highest level of efficiency in equipment. Additionally, we implement the quality control process regularly.
In order to reduce the power consumption of nut ovens, some energy-saving measures need to be taken for these devices. Correctly controlling the heat settings of the ovens is among these precautions. In order to use energy effectively, hot air and lubricating oil cleaning devices are used in the heating systems of ovens to regulate the temperature inside the oven. Regular updating of ventilation controls is a factor we attach importance to.
Another issue we attach importance to in order to minimize energy losses is periodic checks. It is necessary to provide periodic checks to remove dirt, rust, dust or other waste on the surface of the oven. We also attach importance to updating ventilation controls.
Enjoy the Taste in the Nuts Oven
Nuts bakery has a wide range of products. Pistachios, almonds, hazelnuts, chestnuts, walnuts and pumpkin seeds are the products offered. As Gülmak Machinery, we offer you; We guarantee that nuts bakery products are produced safely, cleanly and hygienically. We work in the best way possible for your health and taste desires. After completing the points to be taken into consideration when using nut ovens, you will have the desired taste. When the drying process is completed, it will be sufficient to transport the nuts in a way that does not expose them to cold air. It is best to keep dried nuts in a clean container before storing them.
You will feel the difference by working with our nut roasting machines that we designed to produce nuts that are loved for their taste.